Tuner Enclosure

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Bill, VE7ISV has a condo in Victoria which he uses for work.  It is a top floor unit, and before Christmas of 2005, he put up an eighty foot Stealth Delta Loop antenna on the roof.  He was able to tune it using his SGC MAC-200 automatic antenna tuner, and it appeared to work just fine.  The MAC-200 isn't designed to be used outdoors, but it was suitable to prove that the antenna idea would work.

Santa brought Bill an SGC 239 automatic antenna tuner for Christmas 2005.  Bill and Jeff, VE7HPS, got together over the holidays and built a water-tight, secure enclosure for this unit, and these pictures document the project.  These are thumbnails - please click on the picture for the bigger version.

Jeff - Building the Jumpers.

 

The plan called for a water-tight electrical enclosure, with an internal plexi-glass holder that would support the tuner, and provide a platform for the auto-tuner to be held in, and which would allow a quick disconnect and removal of the auto-tuner on weekends.

The two bottom water-proof, strain relief connectors, through which the coax and the power cables were going to be passed.  If you look carefully, you can see the clear silicone which was used to ensure that it was truly water-tight.

A view inside the box - a grounding strap has been installed between the body and the door.  In addition, at the top left and right of the box, are two additional strain relief connectors through which the antenna wires will be passed.

In this picture, you can see the auto-tuner is in its plexi-glass case.  The two top banana connectors are for the RF loop antenna to be connected. RF hot and ground.  At the bottom of the picture, are additional banada connectors, the left most two for power, and the right most two for RF in and RF ground.

The tuner, in its plexi-glass container, in the waterproof container and the power has been connected.  First sign that we might be a little tight on the male banana connectors.  They will work, but it wasn't optimum.

DC ground also connected to the chassis.

So we weren't really happy with the banana plugs and how tight they appeared to be in the case.  Bill called a few places in town looking for right angle banana clips, and it appears that they may not be available.  He was talking to Charlie, VE7MEC, on the radio while coming back from an unfruitful hunting trip for the elusive right angle banana plugs.  He described to Charlie the problem, and what it was that he was looking for.  Charlie had a great idea.

Double, stacking banana plugs.  Charlie's idea was to cut the barrel off of the upper part (the stacking part) and then cut them in half.

Couple of minutes with the hacksaw - and voila!

Another couple of minutes with the hacksaw.  They've been dressed up with a file, and look a little rough cosmetically.  There is a screw in the end.  The wire is inserted through the hole and then tightened in place with the screw.  A bit of heat shrink tubing, and it will look 'big-time', and get rid of our concern about the turns being tight.  More pictures to follow.